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Reference
Material Part III |
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Guide for Manufacturer
CLASSIFICATION OF INJECTION MOLDS UP TO 400 TONS
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Here we will attempt
to detail the materials and the processes to be used in
producing the various classifications of molds
GENERAL SPECIFICATIONS
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Customer to approve
mold design prior to start of construction.
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All molds, with the
exception of prototype, to have adequate channels for
temperature control.
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Wherever feasible,
all details should be marked with steel type and rockwell
hardness approximately .005 deep.
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Customer name, part
number, and mold number should be steel stamped on
all mold and/or inserts.
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All molds should
have eyebolt holes on the top side. There should be
one above and one below the parting line to facilitate
mold removal, if required, in halves.
CLASS 101 MOLD
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Detailed mold design
required.
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Mold base to be minimum
hardness of 280 BHN.
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Molding surfaces
(cavities and cores) must be hardened to a minimum
of 48 R/C range. All other details, such as sides as
slides, heel blocks, gibs, wedge blocks, etc. should
also be of hardened toof steels.
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Ejection should should
be guide.
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Slides must have
wear plates.
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Temperature control
provisions to be in cavities, cores and slide cores
wherever possible.
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Over the life of
a mold, corrosion in the cooling channels decreases
cooling efficiency thus degrading part quality and
increasing cycle time. It is therefore recommended
that plates or inserts containing cooling channels
be of a corrosive resistant material or treated to
prevent corrosion.
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Parting line locks
are required on all molds.
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page 3 of 5 |
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